Matanho mashoma mukuita machining akakosha sekusarudza yakanakisa tooling sarudzo yebasa rako.Kuomesa maitiro inyaya yekuti chishandiso chega chega chine yakasarudzika geometries, imwe neimwe yakakosha kune inozoguma mhedzisiro yechikamu chako.Tinokurudzira kuzvibvunza mibvunzo mishanu yakakosha usati watanga nzira yekusarudza chishandiso.Mukuita izvi, unogona kuve nechokwadi chekuti uri kuita kushingairira kwako mukusarudza chishandiso chakanakisa chekushandisa kwako.Kutora nguva yekuwedzera kuve nechokwadi chekuti uri kusarudza chishandiso chakanyanya kunoderedza nguva yekutenderera, kuwedzera hupenyu hwematurusi, uye kugadzira chigadzirwa chemhando yepamusoro.
Kuziva zvinhu zvauri kushanda nazvo uye zvimiro zvayo zvichabatsira kuderedza kusarudzwa kweguyo rako rekupedzisira zvakanyanya.Chinhu chega chega chine yakasarudzika seti yemakanika zvivakwa izvo zvinopa iyo yakasarudzika maitiro kana machining.Semuyenzaniso, zvepurasitiki zvinhu zvinoda rakasiyana machining zano - uye akasiyana ekushandisa geometries - kupfuura zvinoita simbi.Kusarudza chishandiso chine geometries chakagadzirirwa kune iwo akasiyana hunhu kuchabatsira kuvandudza mashandiro echishandiso uye hupenyu hurefu.
Harvey Tool inochengetera akasiyana akasiyana ePamusoro Performance Miniature End Mills.Chipo chayo chinosanganisira maturusi akakwenenzverwa simbi dzakaomeswa, exotic alloys, epakati alloy simbi, emahara machining simbi, aruminiyamu alloys, zvakanyanya abrasive zvinhu, mapurasitiki, uye macomposites.Kana chishandiso chauri kusarudza chichizongoshandiswa mumhando yemhando imwe chete, kusarudza chigayo chekupedzisira chingangoita kubheja kwako kwakanyanya.Aya maturusi chaiwo maturusi anopa akagadzirwa geometries uye machira anonyatsokodzera kune chako chaiwo maitiro echinhu.Asi kana iwe uchivavarira kuchinjika kuchinjika mukati memhando yakawanda yezvinhu, chikamu cheHarvey Tool's miniature end mill inzvimbo yakanaka yekutanga.
Helical Solutions inopawo chigadzirwa chakasiyana-siyana chinopa chakagadzirirwa kune chaiyo zvinhu, kusanganisira Aluminium Alloys & Non-Ferrous Materials;uye Simbi, High-Temp Alloys, & Titanium.Chikamu chega chega chinosanganisira huwandu hwakasiyana-siyana hwenyere - kubva ku2 mitoo yekupedzisira kusvika kune Multi-Flute Finishers, uye ine akawanda akasiyana maprofile, sarudzo dzekupfeka, uye geometries.
Chikumbiro chinogona kuda imwe kana akawanda maoperation.Common Machining mashandiro anosanganisira:
- Traditional Roughing
- Slotting
- Kupedza
- Contouring
- Plunging
- High Efficiency Milling
Nekunzwisisa maoperation (s) anodiwa pabasa, machinist anove nekunzwisisa kuri nani kwekushandisa kunodiwa.Semuyenzaniso, kana basa racho richisanganisira zvechinyakare roughing uye slotting, kusarudza Helical Solutions Chipbreaker Rougher kuti hog yakawanda yakawanda zvinhu chingava sarudzo nani pane Finisher ane dzakawanda nyere.
Imwe yeanonyanya kutariswa pakusarudza chigayo chekupedzisira kuona kwakaringana kuverengwa kwenyere.Zvose zviri zviviri zvinyorwa uye kushandisa zvinoita basa rinokosha muchisarudzo ichi.
Material:
Paunenge uchishanda muZvisina-Ferrous Materials, sarudzo dzakajairika ndeye 2 kana 3-nyere maturusi.Nechinyakare, iyo 2-nyere sarudzo yanga iri sarudzo yaidiwa nekuti inobvumira yakanakisa chip clearance.Nekudaro, iyo 3-nyere sarudzo yakaratidza budiriro mukupedzisa uye Yakanyanya Kubudirira Kugaya zvikumbiro, nekuti iyo yakakwira nyere kuverenga ichave neakawanda mapoinzi ekusangana nezvinhu.
Ferrous Materials anogona kugadzirwa uchishandisa chero kubva pa3 kusvika ku14-nyere, zvichienderana nekuvhiya kuri kuitwa.
Application:
Traditional Roughing: Pakukasharara, huwandu hwakawanda hwezvinhu hunofanira kupfuura nemumipata yemudziyo wenyere munzira yekuendeswa.Nekuda kweizvi, nhamba yakaderera yenyere - uye mipata yakakura yenyere - inokurudzirwa.Zvishandiso zvine 3, 4, kana 5 nyere zvinowanzo shandiswa pakuita roughing yechinyakare.
Slotting:A 4-nyere sarudzo ndiyo yakanakisa sarudzo, sezvo yakaderera nyere kuverenga inoguma muhombe mipata yenyere uye zvakanyanya kushanda zvakanaka chip evacuation.
Kupedza: Kana wapedza mune ferrous material, yakakwira nyere kuverenga inokurudzirwa kuti ive mibairo yakanaka.Kupedzisa End Mills kunosanganisira chero kubva pa5-kusvika-14 nyere.Chishandiso chakakodzera chinoenderana nekuti yakawanda sei zvinhu zvasara kuti zvibviswe kubva pachikamu.
High Efficiency Milling:HEM chimiro che roughing chinogona kunyatso shanda uye zvichikonzera kuchengetedza kwakakosha nguva kumashopu emuchina.Paunenge uchigadzira HEM nzira yekushandisa, sarudza 5 kusvika 7-nyere.
Mushure mekudoma zvinhu zvauri kushanda mazviri, maoparesheni achaitwa, uye huwandu hwenyere dzinodiwa, danho rinotevera kuve nechokwadi chekuti sarudzo yako yeguyo ine zviyero zvebasa racho.Mienzaniso yezvinonyanya kufunga zvinosanganisira cutter dhayamita, kureba kwekucheka, kusvika, uye chimiro.
Cutter Diameter
Iyo yekucheka dhayamita ndiyo dimension iyo inotsanangura hupamhi hwe slot, inoumbwa nekucheka mipendero yechishandiso sezvainotenderera.Kusarudza dhayamita yekucheka iri saizi isiriyo - ingave yakakura kana diki - inogona kutungamira kuti basa risapedzwe zvinobudirira kana chikamu chekupedzisira chisiri kune zvakatemwa.Semuenzaniso, madhayamita madiki ekucheka anopa kubvumidzwa kwakawanda mukati mehomwe dzakasimba, nepo maturusi makuru achipa kuwedzera kuomarara mumabasa makuru.
Kureba Kwekucheka & Kusvika
Hurefu hwekucheka hunodiwa kune chero chigayo chekupedzisira kunofanirwa kuverengerwa nehurefu hwakanyanya hwekusangana panguva yekuvhiya.Izvi zvinofanirwa kunge zvakareba chete sezvinodiwa, uye kwete zvakare.Kusarudza chishandiso chipfupi chinogoneka kunokonzeresa kushomeka kwepamusoro, kuseta kwakasimba, uye kuderedzwa kutaura.Sekutonga kwechigunwe, kana chikumbiro chichida kucheka pakadzika kupfuura 5x dhayamita yemudziyo, zvingave zvakaringana kuongorora mitsipa yekusvika sarudzo sechinotsiva kureba kwekucheka.
Tool Profile
Iwo anonyanya kufarirwa maprofile masitaera emaguyo ekupedzisira ane square, kona radius, uye bhora.Sikweya mbiri paguyo rekupedzisira ine nyere dzine makona akapinza ayo ane mativi akaenzana pa90°.Iyo yekona radius mbiri inotsiva iyo isina kusimba kona yakapinza neradius, ichiwedzera simba uye kubatsira kudzivirira kucheka uku uchirebesa hupenyu hwematurusi.Chekupedzisira, chimiro chebhora chine nyere dzisina pasi pasi, uye inotenderedzwa kumagumo ichigadzira "bhora mhino" pamuromo wechishandiso.Iyi ndiyo yakasimba yekupedzisira mill style.Iyo yakazara yakatenderedzwa yekucheka mupendero haina kona, ichibvisa iyo inonyanya kutadza nzvimbo kubva pachishandiso, zvinopesana neinopinza mupendero pane sikweya mbiri yekupedzisira mill.Chigayo chekupedzisira chinowanzo sarudzwa nechikamu chinodiwa, senge makona masikweya mukati mehomwe, inoda square end mill.Pazvinogoneka, sarudza chishandiso chine radius yakakura kwazvo yekona inotenderwa nechikamu chako chinodiwa.Isu tinokurudzira radii yekona pese kana application yako ichibvumira.Kana masikweya makona achinyatsodiwa, funga roughing nekona radius chishandiso uye kupedzisa nesquare profile tool.
Kana ichishandiswa mukushandisa kwakaringana, chishandiso chakavharwa chichabatsira kusimudzira mashandiro nekupa zvinotevera mabhenefiti:
- More Aggressive Running Parameters
- Kurebesa Tool hupenyu
- Kuvandudzwa kweChip